Weerbestendige actuator

Directly used outdoors without additional protection

Applicable for part-turn Valve

IP68

Movement Direction

Part-turn
Damper
0 - 90° | 0 - 360°

Koppel/bedrijfstijd

20 - 2500Nm
4S - 75S

Soort taak

Modulerend
Inch bewegen - Positioneren
On - Off

Voedingsspanning

DC24V
AC24V
AC110V
AC220V
AC380V

Input/Output Signal

4~20mA
0~10V
IO Interface
Operational with fieldbus
Modbus-RTU
Modbus-ASCII
CAN
Ethernet

Extra opties

Over-torque Protection
Fail Safe Return
Ontvochtiging
Diagnosis

Soort taak

Modulerend

The actuator read the target position value from control system through 4-20mA, 2-10V or field bus such as modbus, ethernet and etc.

Then actuator drive the valve to the target position with interior control algorithm.

The actuator will always output the real-time valve position through 4-20mA, 2-10V or field bus.

Operated in type of duty S4, the actuator can starts 1200 times per hour.

On - Off

The actuator read the open or close requirement from control system through IO interface such as passive signal or 24VDC/220VAC active signal.

Then actuator drive the valve to the end-position of OPEN or CLOSE as input signal required.

The actuator will output a feedback signal of OPEN or CLOSE when end-position been reached.

Operated in type of duty S2, the actuator can drive valve continuously for 15 minutes.

Inch bewegen - Positioneren

The actuator read the inching OPEN or CLOSE signal from control system through IO interface inputted with 24VDC/220VAC active signal.

Then actuator drive the valve with a stepping way specified by the input inching signal.

The actuator will always output the real-time valve position as a potentiometer resistance value or 4-20mA/2-10V value.

Operated in type of duty S2, the actuator can drive valve continuously for 15 minutes.

Features

Fully Capsulated Control Unit

The control unit is fully encapsulated with polyurethane. This greatly enhanced proof performance against moisture, condensation, salt and vibration. So it is applicable in harsh environments such as high humidity, dust, strong temperature changing, vibration, etc.

With 6kV EFT and surge protection circuit, the stable control to the valve can be ensured even in worst electromagnetic environment.

By self-adjustment algorithm, the actuator can keep the precision against different loads conditions and mechanical wear by time.

Easy-to-use Limit Switch

With DCL’s patented limit switch design, the actuator’s end position of open and close can be easily configured only with a hexagonal wrench.

In the meantime the micro adjustment feature of limit switch can improve the precision when setting the end-position.

Patent No. ZL 201020214725.8

Motor with Over Temperature Protection

DCL specially design the motor to fit the actuator requirement so that the motor in DCL actuator can supply a high start torque while maintain a high efficiency in the start phase to make the temperature rise as low as possible. In the meantime the motor have a small moment of inertia to make sure the high precision in modulation.

There is an over temperature protection device mounted in the motor which will cut the power supply when the motor temperature goes higher then the limited temperature(105℃/85℃ can be selected up on the application scenario) and connect the power supply again when the temperature recovered below the Normal temperature.

Dual Position Limiter

There are 2 position limit devices to protect valve from damage by operation over swing angle.

Electric limit switch are mounted on the both end-position of OPEN and CLOSE. So the power supply to motor will be cut off to stop driving the valve after limited end-position was reached.

Also there are 2 mechanical limiters mounted on the output shaft to protect the valve from swing over stroke range. The mechanical limiter will not take effect in normal operation cause the electric limit switch is ahead of the mechanical limiter and will be triggered before the output shaft can reach the mechanical limited positon.

Extra opties

Over-torque Protection

When the valve is stuck by some reason such as solid impurities in the liquid or malfunction on some mechanical parts, the torque on output shaft of actuator will increased sharply beyond the limit torque value when driving the valve, then the actuator would trig an over torque protection to stop driving the valve in order to protect the valve from damage.

Dehumidifying

You can choose a dehumidifying option on DCL actuator. Then a electric PTC heater will be mounted in the actuator to reduce humidity to protect circuit from malfunction in high range of temperature changing circumstance due to condensation.

The PTC heater will be in working mode as long as power is supplied to actuator.

Circuit Diagram

Modulerend

E - Moduleren met een regeleenheid

Ingang: 4~20mA / 0~10V
Uitgang: 4~20mA / 0~10V
Veldbus: Modbus / CAN
IIot: WIFI/LoRA/4G DTU

Stapsgewijs bewegen en positioneren

F - Met een positioneringseenheid

Bedieningsactuator om te openen of te sluiten met K
The real-time valve position will be send out as a 4-20mA signal

C - Met een 1KΩ/500Ω potentiometer

Bedieningsactuator om te openen of te sluiten met K
De realtime klepstand wordt als potentiometerweerstandswaarde doorgegeven.

D - Met een potentiometer en eindpositie-terugkoppeling

Bedieningsactuator om te openen of te sluiten met K
De realtime klepstand wordt als potentiometerweerstandswaarde doorgegeven.
De uitgangsterminal van de eindpositie OPEN/CLOSE zal een passief signaal versturen zodra de eindpositie is bereikt.

AAN - UIT

A - Met 2 actieve eindpositiesignaaluitgangen

Bedieningsactuator om te openen of te sluiten met K
De uitgangsterminal van de eindpositie OPEN/CLOSE zal een actief 220VAC-signaal uitzenden zodra de eindpositie is bereikt.

B - Met 2 passieve eindstandschakelaars

Bedieningsactuator om te openen of te sluiten met K
De uitgangsterminal van de eindpositie OPEN/CLOSE zal een passief signaal versturen zodra de eindpositie is bereikt.

G - DC-motor met 2 eindstandschakelaars

De actuator wordt aangestuurd om te openen of te sluiten door de richting van de voedingsspanning tussen klem 1 en 2.
De uitgangsterminal van de eindpositie OPEN/CLOSE zal een passief signaal versturen zodra de eindpositie is bereikt.

H - 3-fasen 380VAC-motor met 2 eindschakelaars

De actuator wordt aangestuurd door een externe omvormer om de fase van de voedingsspanning te wijzigen, zodat deze kan openen of sluiten.
De uitgangsterminal van de eindpositie OPEN/CLOSE zal een passief signaal versturen zodra de eindpositie is bereikt.

Opmerking:

Het circuit binnen het gestippelde kader is het interne circuit van de actuator. Het circuit daarbuiten is een demonstratie van de elektrische aansluiting voor het gebruik van de actuator.
Mocht u andere specifieke wensen hebben met betrekking tot de aansluiting van het circuit, neem dan gerust contact op met onze technische ondersteuning.

Basic Parameters

Model	Zwenkhoek	Koppel/bedrijfstijd	Duty Type	Voedingsspanning	Input/Output Signal	Extra opties
DCL-05	0 - 360°	50Nm/20s Optioneel met 20Nm/4s 30Nm/10s 50Nm/60s	AAN - UIT Modulerend Inch bewegen - Positioneren	DC24V AC24V AC110V AC220V AC380V	4-20mA 0-10V IO Interface Optional with field bus Modbus-RTU Modbus-ASCII CAN Ethernet	Over torque protection Fail Safe Return Ontvochtiging Veldbus
DCL-10	0 - 360°	100Nm/30s Optioneel met 20Nm/4s 30Nm/10s 50Nm/60s	AAN - UIT Modulerend Inch bewegen - Positioneren	DC24V AC24V AC110V AC220V AC380V	4-20mA 0-10V IO Interface Optional with field bus Modbus-RTU Modbus-ASCII CAN Ethernet	Over torque protection Fail Safe Return Ontvochtiging Veldbus
DCL-20	0 - 90°	200Nm/30s Optioneel met 100Nm/15s 200Nm/60s	AAN - UIT Modulerend Inch bewegen - Positioneren	DC24V AC24V AC110V AC220V AC380V	4-20mA 0-10V IO Interface Optional with field bus Modbus-RTU Modbus-ASCII CAN Ethernet	Over torque protection Fail Safe Return Ontvochtiging Veldbus
DCL-40	0 - 90°	400Nm/30s Optioneel met 200Nm/15s 400Nm/60s	AAN - UIT Modulerend Inch bewegen - Positioneren	DC24V AC24V AC110V AC220V AC380V	4-20mA 0-10V IO Interface Optional with field bus Modbus-RTU Modbus-ASCII CAN Ethernet	Over torque protection Fail Safe Return Ontvochtiging Veldbus
DCL-60	0 - 90°	600Nm/45s	AAN - UIT Modulerend Inch bewegen - Positioneren	DC24V AC24V AC110V AC220V AC380V	4-20mA 0-10V IO Interface Optional with field bus Modbus-RTU Modbus-ASCII CAN Ethernet	Over torque protection Fail Safe Return Ontvochtiging Veldbus
DCL-100	0 - 90°	1000Nm/30s Optioneel met 500Nm/15s	AAN - UIT Modulerend Inch bewegen - Positioneren	AC110V AC220V AC380V	4-20mA 0-10V IO Interface Optional with field bus Modbus-RTU Modbus-ASCII CAN Ethernet	Over torque protection Fail Safe Return Ontvochtiging Veldbus
DCL-160	0 - 90°	1600Nm/48s	AAN - UIT Modulerend Inch bewegen - Positioneren	AC110V AC220V AC380V	4-20mA 0-10V IO Interface Optional with field bus Modbus-RTU Modbus-ASCII CAN Ethernet	Over torque protection Fail Safe Return Ontvochtiging Veldbus
DCL-250	0 - 90°	2500Nm/75s	AAN - UIT Modulerend Inch bewegen - Positioneren	AC110V AC220V AC380V	4-20mA 0-10V IO Interface Optional with field bus Modbus-RTU Modbus-ASCII CAN Ethernet	Over torque protection Fail Safe Return Ontvochtiging Veldbus

Recommend actuator to drive a butterfly valve

Vlinderklep (druk ≤ PN1,0 MPa)	Torque (Nm)	Weerbestendige actuator
DN50~65	50	DCL-05
DN80~100	100	DCL-10
DN125~150	200	DCL-20
DN200	400	DCL-40
DN250	600	DCL-60
DN300	1000	DCL-100
DN350~400	1600	DCL-160
DN450~600	2500	DCL-250

Recommend actuator to drive a Ball valve

Kogelkraan (druk ≤ PN1,6 MPa)	Torque (Nm)	Weerbestendige actuator
DN40	50	DCL-05
DN50~65	100	DCL-10
DN80~100	200	DCL-20
DN125	400	DCL-40
DN150	600	DCL-60
DN200	1000	DCL-100
DN250	1600	DCL-160
DN300~350	2500	DCL-250

Recommend actuator to drive a ventilation valve

Ventilation Valve (Pressure ≤ PN0.1MPa)	Torque (Nm)	Weerbestendige actuator
DN50-80	50	DCL-05
DN100-200	100	DCL-10
DN250-300	200	DCL-20
DN350-450	400	DCL-40
DN500-600	600	DCL-60
DN700-800	1000	DCL-100
DN900	1600	DCL-160
DN1000-1200	2500	DCL-250

Recommend valve to be driven by DCL weather-proof actuator

Model	Torque (Nm)	Butterfly Valve (≤ PN1.0MPa)	Ball Valve (≤ PN1.6MPa)	Ventilation Valve (≤ PN0.1MPa)
DCL-05	50	DN50~65	DN40	DN50~80
DCL-10	100	DN80~100	DN50~65	DN100~200
DCL-20	200	DN125~150	DN80~100	DN250~300
DCL-40	400	DN200	DN125	DN350~450
DCL-60	600	DN250	DN150	DN500~600
DCL-100	1000	DN300	DN200	DN700~800
DCL-160	1600	DN350~400	DN250	DN900
DCL-250	2500	DN450~600	DN300~350	DN1000~1200

Note: The recommendations in the above table is for reference only in common application scenario, the specific torque needed to drive the valve is depended up on the real application case.

It is recommended to choose an actuator with 1.1-1.3 times of torque than the value that was finalized after evaluation of torque requirement of valve and liquid pressure in the pipe. This would improve the robust performance in most worst case.